What are the advantages of flow production?
Flow production
| Advantages | Disadvantages |
|---|---|
| Automated assembly lines save time and money | High initial set-up costs of automated assembly lines |
| Quality systems can be built into the production at each stage | Workers find work repetitive and boring |
What are the main advantages of flow production over batch production?
Very low unit costs due to economies of scale. Output can be produced very quickly. Modern plant and machines can allow some flexibility. Production speed can vary according to demand.
What are the advantages and disadvantages of continuous production?
Continuous Manufacturing’s Pros & Cons
- Time is saved.
- Energy is saved.
- The process is streamlined.
- Product quality and consistency isn’t an issue.
- Labor costs are reduced.
- Customization is harder to achieve.
- Scheduling maintenance is more difficult.
- There is a risk of faults causing a full shutdown.
Why is it important to maintain a steady flow of production?
There are many reasons why Continuous Flow production is vital for improving the productivity of the unit. Improvement in Machine Availability – A Continuous Flow production cannot have machines that break down frequently. IF a machine breaks down, it stops the entire line.
What are the advantages and disadvantages of job production?
Job production
| Advantages | Disadvantages |
|---|---|
| High quality product | Production costs likely to be high |
| Can customise orders | Production time may be longer |
| Workers involved in entire production process from start to finish | Investment in machinery may be higher as specialist equipment may be needed |
What are the main features of flow production?
Flow production involves a continuous movement of items through the production process. This means that when one task is finished the next task must start immediately. Therefore, the time taken on each task must be the same.
What are the two advantages of a batch production?
Cheaper to produce a whole batch of a product than a single item at a time. Machinery can be utilised more efficiently, therefore saving money for the business. Reduces the risk of concentrating on one product and allows for flexibility. The overall wastage is reduced by creating the correct number of products required.
What are the disadvantages of job production?
Disadvantages
- Individual cost of one unit may be high.
- Often labour intensive = High labour costs due to skilled workers.
- Requires close consultation with the client.
- Usually reliant on high skills.
- Wide range of specialist tools may be required.
- production may be slow- Longer lead times.
What is an disadvantage of continuous production?
Much capital is required to install production lines. Low flexibility in changing products. High receptiveness to malfunctions since a single fault can stop the entire course of production.
Which is the advantage of continuous production?
Advantages of Continuous Manufacturing Shorter production times – reducing manufacturing times from weeks to days is not unusual. Reduces the risk of human error. Improves quality. Monitoring is more efficient as continuous manufacturing processes typically use automated monitoring techniques and predictive maintenance.
What is the importance of production report?
It provides information regarding input units, opening inventory balance, completed units, transferred units, equivalent units, cost per equivalent units, cost of production of units produced and units sold out, and cost of ending inventory.
What is importance of production system?
There are other reasons that production management is important to business operations: Reduces Manufacturing Cost – By maximizing outputs while minimizing inputs, production management lowers the cost required to produce finished products.
What are the advantages of flow line manufacturing?
Advantages of flow line manufacturing are as per the following. 1. Smooth and logical flow of materials 2. Simplified production planning and control 3. Reduced material handling cost 4. Shorter production lead time 5. Small amount of work in progress inventory
What makes a work stoppage in flow line manufacturing?
But in flow line manufacturing, a supervisor is supposed to have detailed knowledge of all the machines, processes and activities causing lack of specialization in supervision. 4. Work stoppage because of breakdown
Why do you need a dedicated flow line?
Separate dedicated flow line is created for each product. Dedicated machines are used to manufacture the products at high production rates. These machines are generally expensive. A large volume of the products must be produced in order to justify the cost of such expensive machines.
What are the objectives of flow line automation?
The objectives of the use of flow line automation are: To achieve integration of operations. There are two general forms that the workflow can take. These two configurations are in-line and rotary. The in-line configuration consists of a sequence of workstations in a more-or-less straight line arrangement.
